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There are two different manufacturing processes of mica powder-dry grinding without water and wet grinding with water. the manufacturing steps of dry ground mica powder are as following: mining--selection--crushing--refinement and winnowing--sieving--iron removal-packing.

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Mica with maximum achievable mesh size is used in cosmetic products because of its glow and adhesion properties; There are basically two methods of mica processing: dry grinding and wet grinding. In dry grinding, high-speed rollers beat the mica into a substance resembling a sort of flour.

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Wet ground mica have a high metallic lustre or silvery sheen and is free from grit. However, it is a slow and costly process, and therefore, the product is relatively expensive. It is especially used as a pigment extender in paints, particularly in zinc-oxide paint and as a mould lubricant and dusting agent in pneumatic tyres as well as wall paper.